Aiming at the problems of low efficiency and inconsistent quality of traditional manual pin insertion. This semi-automatic equipment has the functions of left terminal pin insertion and Detect1 terminal cutting & pin insertion. Among them, the material picking module is responsible for feeding, and the material picking and terminal shaking module takes out the left terminal and Detect1 terminal; then, the pin insertion module clamps the terminals from the gripper and inserts them into the HSG.
This equipment features a mold capable of bending and cutting products; its LLCR workstation measures the contact resistance of four terminals on the product; it also incorporates an iron shell assembly station and an electronic drop-plate station, employing a CCD visual electronic drop-plate method to inspect terminal alignment.
To resolve issues like cumbersome processes, quality fluctuations, and high dependence on skilled labor, the equipment enables automatic assembly of the center iron plate with IM1 & IM2. Its operation processes are as follows:
1. Center Iron Plate & IM1/IM2 Automatic Assembly
Center iron plate auto-feeding → Small iron plate feeding → IM2 auto-assembly → Small iron plate auto-assembly → IM1 auto-assembly → Material tape exits via track → Connect to EMI welding machine
2. EMI Automatic Assembly & Spot Welding Process
Receive products from 3-in-1 auto-assembly machine → Upper EMI: Cutting, positioning & assembly → Spot welding → Lower EMI: Cutting, positioning & assembly → Spot welding → AOI inspection → Defective product cutting → Finished product collection
This series represents traditional high-speed connectors, featuring complex manufacturing processes and stringent precision requirements. It meets customer demands for efficient, high-quality, production with multiple part numbers. The equipment performs F/N assembly, cutting, and bending of contact pins for 15-pin, 6-pin, 2+3-pin, 7-pin, and 35-pin terminals. Utilizes CCD visual inspection to measure product dimensions, automatically sorting defective products into designated bins. Good products undergo CAP assembly followed by tape packaging. Fully automated assembly with one-button flexible production switching is achieved.
Addressing the inefficiencies, high defect rates, and management challenges associated with traditional equipment reliant on manual operations, this equipment resolves these issues through full automation, vision-guided operation, and high-precision control. The equipment's process sequence is as follows: The equipment receives trays of contact pins for insertion, performing part retrieval and secondary positioning. One contact pin module performs two insertion operations on the product, simultaneously meeting a CT requirement of 3.5 seconds per piece. Contact pins utilize CCD visual imaging to detect insertion positions, with the visual system guiding the servo module to perform terminal pin insertion; post-insertion products undergo tape folding, secondary pressing, and inspection.
