Industrial Automation Sector: Integrated Solutions for Precision Connector Assembly and Digital Management
Core Soulution
Overview
Our solution tackles key connector manufacturing pains—manual bottlenecks, feeding issues, rigidity, and inspection flaws—via integrated precision automation and digital management. It enables flexible distribution, automated assembly, quick changeover, full traceability, and automated inspection to boost efficiency and quality.
Trapped in a vicious cycle of high cost and low return?
Manual processes yield low efficiency and inconsistent quality, while rigid vibratory feeders often jam and damage parts. Inflexible lines struggle with high-mix, low-volume orders, raising idle rates. Complex products further challenge manual inspection, increasing defect escape risks.
Solution
Our integrated solution combines precision automation with digital management for full connector assembly and inspection. It features flexible feeding, multi-station synchronous assembly, quick-change heads, and end-to-end automated inspection, enabling adaptable small-batch production while ensuring traceability and consistent quality.
Mijoint Automation: Reliability Driven
Following optimisation, a global connector manufacturer reduced the number of operators required for its Gen5 SAS line from 13 to 2, while boosting output from 5K to 12K per shift and increasing the yield from 93% to 98%. Meanwhile, a domestic 3C firm resolved major quality issues quickly through traceability.
reduction in workforce cost
increase in production output
improvement in product yield
Core Values
1. Significant Efficiency Enhancement
Challege: Low efficiency and inconsistent quality in manual operations
Solution: High-precision assembly system + automated precision inspection
Benefits: Achieved unmanned production line operation, substantially reduced operational staff, ensured consistent product quality
2. Enhanced Flexible Production Capability
Challege: Insufficient flexible production capacity
Solution: Flexible production configuration
Benefits: Supported mixed production of multiple varieties in small batches, increased equipment utilisation rate, enabled rapid response to market order fluctuations
3. Enhanced Quality Traceability System
Challege: Complexity of precision inspection
Solution: End-to-end digital management + automated inspection
Benefits: Established comprehensive quality traceability with one-to-one data querying, reducing defective product leakage risk
4. Optimised Feeding System Stability
Challege: Poor adaptability of feeding systems
Solution: Highly flexible distribution system
Benefits: Significantly improved feeding stability, reduced jamming rates and maintenance costs Customer Validation and Quantified Outcomes
Related Success Cases
Discover how our flexible automation platform has transformed production capabilities for industry leaders
Contact Us for Professional Consultation
Our expert team is ready to provide customized automation solutions for you
Why Choose Xingtaida?
15+ Years Industry Experience
Deep expertise in automation equipment manufacturing, serving many renowned enterprises
Full Lifecycle Service
Complete service system from solution design to after-sales maintenance
International Standard Certification
ISO 9001 quality management system certification, compliant with international safety standards