Industrial Automation Industry
Integrated Solution for Precision Assembly and Digital Management of Connectors
Solution
Overview
We address the challenges of labor, material supply, flexibility, and inspection in connector manufacturing by combining automation with digital management in an integrated solution. High-precision, flexible distribution systems; highly accurate assembly systems; flexible production configurations; digital management; and automated inspection, testing, and packaging systems enhance efficiency and quality.
How to overcome low labor efficiency and inflexible production lines?
Manual operations are inefficient and inconsistent, making them difficult to staff. Vibrator bowl feeders are unreliable and can damage products. Production lines struggle with multi-item part numbers and small-batch orders and often remain idle. Manual inspection is unreliable and can miss defects.
Solutions
This solution uses 'precision automation coupled with digital management' for the whole connector assembly and inspection process.
It uses flexible material supply and vision-based positioning to improve production capabilities for small-batch, multi-item part numbers in manufacturing.
Combined with automated inspection and a digital platform, it reduces defect rates and manual labor.
Customer Verification & Achievements
For a globally known connector company's Gen5 SAS production line, optimization reduced the number of operators from 13 to 2, increased production capacity from 5K/shift to 12K/shift, and improved yield rate from 93% to 98%. A domestic 3C electronics company quickly located and solved large-scale quality problems using the traceability function.
savings in labor costs.
increase in production capacity.
increase in yield rate.
Turning Pain Points into New Revenue Streams
Challenge
Low efficiency and unstable quality of manual operations.
Solution
Cost Reduction, Efficiency Improvement & Quality Stabilization. This solution integrates automation with digital management, employing closed-loop real-time control for automatic adjustment. It achieves cost reduction and efficiency gains while boosting production capacity, ensuring assembly precision and quality stability.
What You Get
This solution automates inspection, reducing labor requirements and boosting production efficiency. Yield rates consistently above 99.5% minimize rework and scrap.
Challenge
Poor adaptability of traditional vibrating plate feeding, prone to jamming and damage; insufficient production line flexibility and high equipment idleness rate.
Solution
Flexible production and optimized resources. 'Flexible production' uses high-precision cameras, Flexible Vibrating Plate and robotic systems for fast mould changes and switching multiple connectors. This allows co-line production of various products, including rectangular and RF connectors. Optimised resources include visual material supply systems reducing damage and waste, and high equipment reusability increasing production line utilisation.
What You Get
The material supply process significantly reduces damage and waste, enhancing the utilization rate of high-quality materials. Equipment changeover times are minimized, leading to a substantial increase in Overall Equipment Effectiveness (OEE) and the effective activation of idle production capacity.
Challenge
Complex products lead to high difficulty in manual inspection and high risk of missed inspection, resulting in high quality risks.
Solution
High Quality & Reliable Traceability. Eliminate human error by carrying out fully automated, high-precision inspections and combining unique identification codes to link full-process data and create electronic files. This will help you to build a reliable quality assurance system.
What You Get
A full inspection replaces manual sampling, reducing the outflow of defective products and significantly lowering customer complaints and external quality loss costs. This protects the brand's reputation. Second-level full traceability meets automotive-grade quality control requirements and helps secure high-end orders.
Related Success Cases
Discover how our flexible automation platform has transformed production capabilities for industry leaders
SAS Gen5 Connector Automated Production Line
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Contact Us
Our expert team is ready to provide customized automation solutions for you
Why Choose Mijoint?
15+ Years Industry Experience
Deep expertise in automation equipment manufacturing, serving many renowned enterprises
Full Lifecycle Service
Complete service system from solution design to after-sales maintenance
International Standard Certification
ISO 9001 quality management system certification, compliant with international safety standards
