Artificial Intelligence Industry
Flexible Automation Platform Solution for High-Speed Cables in AI Servers
Solution
Overview
This solution addresses the contradiction between the rapid iteration of AI servers and the slow changeover and high cost of traditional equipment. Focusing on the 'standardized platform + modular components' core, it creates a flexible production solution with multi-product compatibility, rapid changeover capability, and a high manufacturing precision level. This helps customers respond agilely and seize market opportunities.
Production Line Rigidity:How to Break?
New products require the construction of entirely new automated production lines, resulting in high investment and long cycles. During operation, slow capacity ramp-up amid order fluctuations may lead to order loss; moreover, the existing production lines face difficulties in process adjustment and high costs, which severely restrict production flexibility and efficiency.
Solutions
By building a standardized platform and modular architecture, through unified platform design and modular functional components, a solution that can be quickly adjusted and continuously upgraded is created, transforming the industry pain points of "multi-variety, small-batch, rapid iteration" into large-scale competitive advantages.
Customer Verification & Achievements
Has been operating stably for over 13,000 hours in global industry leaders such as TE Connectivity and Molex, successfully applied to the full range of high-speed cable products from 56G to 224G, covering multiple projects including Cablet OTB, Izumi, EXMAX, and OSFP.
improvement in changeover efficiency.
compatibility with high-speed cable products.
seamless adaptation across technical specifications.
Turning Pain Points into New Revenue Streams
Challenge
Traditional production lines have fixed functions, making it difficult to balance the flexible needs of HVM and LVM for products with different process requirements, resulting in low asset utilization.
Solution
Integration capability: Flexible adaptation to diverse production scenarios. This equipment features a modular design with highly integrated components and flexible workstation configurations. It can operate independently or be quickly integrated with other devices to create automated production lines, thus meeting a range of production needs.
What You Get
Production line capacity is flexibly adjustable, significantly reducing order loss and equipment upgrade costs while reserving ample expansion space for future process iterations.
Challenge
Rigid production mode fails to respond to market demands.
Solution
Versatility. Modular design reduces upgrade costs. The equipment utilizes a unified standardized platform compatible with various modules. By replacing functional modules, equipment capabilities can be adjusted without necessitating the replacement of entire units when product processes change.
What You Get
This enables the production line to quickly switch between different product process requirements, which will directly improve Overall Equipment Efficiency (OEE) and capacity utilization and achieve a more stable and continuous production rhythm.
Challenge
Diverse product specifications lead to difficulties in carrier matching, requiring frequent production line adjustments and affecting efficiency.
Solution
Compatibility. Unified interfaces enhance adaptability. Compatibility refers to fixtures and track width accommodating over 95% of products, coupled with standardized modular interfaces that simplify production preparation and improve equipment adaptability.
What You Get
This solution reduces investment and operation costs. It accelerates product launch, converting technical advantages into competitiveness and profit growth.
Challenge
Key issues include long production line changeover times coupled with a high dependence on professional and technical personnel.
Solution
Rapid changeovers: Enhancing operational flexibility. Rapid changeovers leverage parallel operation support, enabling simultaneous preparation across different workstations. Combined with vision-assisted precision debugging, this transforms traditional full-line stoppages for adjustments into efficient intermittent debugging, significantly boosting production line cadence and flexibility.
What You Get
Production line changeover time reduced by 70%, operational precision enhanced, and reliance on highly skilled labor decreased.
Related Success Cases
Discover how our flexible automation platform has transformed production capabilities for industry leaders
IZUMI High-Speed Cable Flexible Automated Production Line
Contact Us
Our expert team is ready to provide customized automation solutions for you
Why Choose Mijoint?
15+ Years Industry Experience
Deep expertise in automation equipment manufacturing, serving many renowned enterprises
Full Lifecycle Service
Complete service system from solution design to after-sales maintenance
International Standard Certification
ISO 9001 quality management system certification, compliant with international safety standards
