Automotive Manufacturing Industry
Low-Cost & High-Traceability Production Solution for Core Automotive Components
Solution
Overview
The approach addresses the automotive industry's three main challenges: high costs, difficulties in localizing technology, and a lack of traceability. It combines 'importing core components to ensure performance + localizing non-core components to reduce costs' with MES system to efficiently resolve these issues.
How to solve the triple challenge of cost, technology and quality?
Current challenges facing the automotive industry include: - Persistently mounting cost pressures - Reliance on imported core technologies, resulting in difficulties with localized adaptation and service support - Incomplete data recording throughout the production process and a lack of traceability, which impedes quality control efficiency.
Solutions
To address the aforementioned challenges, this solution uses a 'core imported components + non-core domestically sourced components' model to balance performance and cost. It also improves quality control efficiency by implementing a unified MES system for centralized data management and rapid traceability throughout the entire production process.
Customer Verification & Achievements
Over 50 sets of ECT's Fakra equipment have been put into use, helping its FAKRA wire harnesses occupy a leading position in the domestic market.
equipment development cycle.
core component localization rate.
data traceability.
Turning Pain Points into New Revenue Streams
Challenge
With the expansion of market scale and increasing price competition, automotive manufacturers are facing increasing pressure from equipment investment and production costs.
Solution
Cost optimization and supply chain control. This solution employs a strategy of ' Ensuring the import of core components while substituting non-core modules with domestic alternatives. ' This reduces costs and delivery times while establishing a local supply chain. This enhances autonomy and resilience
What You Get
Significantly reduce the overall cost of equipment, including initial investment costs and long-term maintenance expenses. Enhance supply chain autonomy while improving cost control. Shortening the project delivery cycle greatly, reducing the equipment development cycle from 12 months to under 3 months.
Challenge
The production process lacks complete traceability, and full-process data recording from machine materials to finished products cannot be realized, affecting the positioning and improvement of quality problems.
Solution
Full-process data is collected in real time through the MES system and standard protocols to achieve quality transparency and traceability. This drives the closed loop of problem identification, root cause analysis process optimization. This completes the upgrade from 'visible' to 'controllable.'
What You Get
Build a quality traceability system that covers the entire production process. This will greatly improve the accuracy of quality control and the efficiency with which problems are traced, while also enabling systematic and transparent quality management.
Related Success Cases
Discover how our flexible automation platform has transformed production capabilities for industry leaders
Automotive Fakra Wire Harness Assembly Auto Line
Contact Us
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Why Choose Mijoint?
15+ Years Industry Experience
Deep expertise in automation equipment manufacturing, serving many renowned enterprises
Full Lifecycle Service
Complete service system from solution design to after-sales maintenance
International Standard Certification
ISO 9001 quality management system certification, compliant with international safety standards
