Fully Automatic Series
Automated Assembly Equipment
G20 Micro Switch Automated Line
To address the challenges of low yield, high scrap rates, substantial rework costs, and difficult changeovers associated with traditional equipment, this line liberates enterprises from their "reliance on highly skilled labor" and the "management nightmare of multi-variety production".
This line encompasses three complete processes: latch assembly, final assembly, and inspection & packaging. In the latch assembly stage, a 6-axis robot performs flexible assembly by mimicking human hand movements, significantly reducing the risk of latch deformation. During final assembly, the line can flexibly adapt to over 80 products with different part numbers across three types (NO, NC, and SPDT), and utilize the first set of CCD system to automatically identify material type and orientation. In the final inspection & packaging stage, employ the second set of CCD system to reverify assembly correctness before conducting comprehensive testing including travel test, operating/releasing force test, puncture test, insulation test, and contact resistance test. Then all qualified products undergo laser marking and can be packaged either in trays or in bulk as required.
B901
This equipment's mold can form and cut products. Its LLCR station measures the on-resistance of the four terminals on the product. It also features an iron shell assembly station and a CCD vision inspection station using a CCD industrial camera to photograph and inspect terminal alignment.
J271
To address the problems of complex processes, quality fluctuations, and reliance on highly skilled labor, this line automates the assembly of the center iron plate with IM1 & 2 (workflow: automatic loading of the center iron plate → unloading of the small iron piece → automatic assembly of IM2 → automatic assembly of small iron piece → automatic assembly of IM1 → feeding the material strip of finished products into the EMI welding machine) as well as automatic assembly of EMI and spot welding (workflow: receiving the finished products from three-in-one automatic assembly machine → upper EMI cutting & positioning & assembly → upper EMI spot welding → lower EMI cutting & positioning & assembly → lower EMI spot welding → AOI (Automated Optical Inspection) → defective products discharge → reeling the material strip of finished products in).
SAS Automated Line
This series of products represents traditional high-speed connectors, featuring complex manufacturing processes and stringent precision requirements. This line meets the customer’s demands for efficient, high-quality, and multi-part-number production. The equipment can realize F/N assembly, and the cutting, pin insertion, and bending for 15-pin, 6-pin, 2+3-pin, 7-pin, and 35-pin terminals. Besides, it employs CCD vision inspection system to verify product dimensions, and automatically sorts out the NG (No Good) products. After assembling good products with CAP, it performs tape & reel packaging. It achieves fully automatic assembly and flexible production with one-click changeover.
D325 Automatic Clip Insertion Machine
Addressing the inefficiencies, high defect rates, and management challenges associated with traditional equipment reliant on manual operations, this equipment resolves these issues through full automation, vision-guided operation, and high-precision control. The equipment's process sequence is as follows: The equipment receives trays of contact pins for insertion, performing part retrieval and secondary positioning. One contact pin module performs two insertion operations on the product, simultaneously meeting a CT requirement of 3.5 seconds per piece. Contact pins utilize CCD visual imaging to detect insertion positions, with the visual system guiding the servo module to perform terminal pin insertion; post-insertion products undergo tape folding, secondary pressing, and inspection.
