Consumer Electronics Industry
Integrated Solution for Modular Intelligent Production Lines
Solution
Overview
We address the pain points within the consumer electronics industry through efficient reuse, end-to-end traceability, and on-time delivery. This is complemented by 24x7 support and on-site services.
How can quality, cost and efficiency be improved together?
Rapid product iteration leads to idle equipment and sharply increased cost pressures. Scattered quality data is difficult to trace, and slow maintenance responses slow production. Supply chain fluctuations further threaten delivery. These interconnected issues collectively form the core bottlenecks that hinder quality improvement, cost reduction and efficiency gains.
Solutions
This solution integrates MES and PLM systems to create a modular platform and unmanned production lines, which are supported by comprehensive oversight and supervision. The result is collaborative R&D, reduced costs, faster response times and consistent delivery.
Customer Verification & Achievements
The equipment has been stably put into production in well-known enterprises such as Luxshare, Foxlink, and Amphenol, and successfully applied to the production of iPhone, iPad and other product series.
shortened project development cycle.
equipment operation cycle (down from 1.5 seconds).
real-time production data tracking implementation.
Turning Pain Points into New Revenue Streams
Challenge
Accelerated product iteration leads to equipment idleness and resource waste.
Solution
Investment preservation and rapid response. These are achieved through modular architecture and a universal technology platform. Replacing functional modules rather than the entire machine enables the long-term reuse of equipment, preserving investment value. This also allows for quick adaptation to market and technological changes.
What You Get
Transforming equipment into reusable assets has increased reuse by over 60%, reducing investment costs for new production lines. This approach also shortens new product introduction cycles by 70%, enabling production capacity to swiftly align with market demands.
Challenge
Sustained pressure to control costs and improve efficiency.
Solution
This solution replaces manual labor with automated production lines and AGV automatic feeding systems, which reduce long-term costs by eliminating repetitive tasks. High-precision processes and real-time monitoring ensure consistent quality and traceability, shifting the focus from 'human control' to 'system assurance'.
What You Get
The solution realizes labor reduction per shift and a decrease in labor costs, significantly improves production efficiency and product assembly consistency, and simultaneously optimizes scale, cost, and quality.
Challenge
Scattered quality data restricts traceability capabilities.
Solution
Quality, Transparency and Controllable Risk. Integrating MES/PLM systems provides full-process quality data transparency and traceability. Early warning and analysis identify risks proactively, shifting focus from remediation to prevention, establishing a robust defense system.
What You Get
The digital quality traceability system significantly reduces quality risks and the cost of customer complaints, providing a key guarantee for winning high-end orders.
Challenge
Slow maintenance response and complex processes put pressure on delivery.
Solution
Operational stability and timely delivery. Production continuity is ensured through on-site support and remote assistance, complemented by project management to guarantee delivery. This dual approach establishes a robust framework for production assurance and fulfillment.
What You Get
By substantially reducing unplanned downtime to safeguard production stability and achieving a delivery rate exceeding 95% through precise project management, we effectively manage supply chain and process risks, thereby continuously strengthening customer trust and enhancing collaborative loyalty.
Related Success Cases
Discover how our flexible automation platform has transformed production capabilities for industry leaders
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Why Choose Mijoint?
15+ Years Industry Experience
Deep expertise in automation equipment manufacturing, serving many renowned enterprises
Full Lifecycle Service
Complete service system from solution design to after-sales maintenance
International Standard Certification
ISO 9001 quality management system certification, compliant with international safety standards