G20 Micro Switch Automated Line
To address the challenges of low yield, high scrap rates, substantial rework costs, and difficult changeovers associated with traditional equipment, this line liberates enterprises from their "reliance on highly skilled labor" and the "management nightmare of multi-variety production".
This line encompasses three complete processes: latch assembly, final assembly, and inspection & packaging. In the latch assembly stage, a 6-axis robot performs flexible assembly by mimicking human hand movements, significantly reducing the risk of latch deformation. During final assembly, the line can flexibly adapt to over 80 products with different part numbers across three types (NO, NC, and SPDT), and utilize the first set of CCD system to automatically identify material type and orientation. In the final inspection & packaging stage, employ the second set of CCD system to reverify assembly correctness before conducting comprehensive testing including travel test, operating/releasing force test, puncture test, insulation test, and contact resistance test. Then all qualified products undergo laser marking and can be packaged either in trays or in bulk as required.
Product Specifications
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Items
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Parameter
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Rated Voltage
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AC220V 50Hz
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Equipment Power
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48 kW 220 A
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Air Supply Pressure
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0.5-0.7 MPa
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Material Transfer
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Vibrator bowl feeding and rotary table convey
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Standard Parts
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Customer-specified brands
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Dimensions
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L 6000 × W 3000 × H 2100 mm
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Equipment Accuracy
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X-Axis Repeatability: ±0.01 mm Y-Axis Repeatability: ±0.01 mm Z-Axis Repeatability: ±0.01 mm Equipment Assembly Accuracy: ±0.01 mm |
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Equipment CT
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<3.0s/pcs
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Utilization
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>90%
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Yield
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>98%
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Product Features
Flexible Production Platform for Multiple Models
This line supports production of multiple types (NC/NO/SPDT) of micro switches.
Integrated Full-Process Testing System
Configured with stations for force measurement, continuity detection, puncture test, insulation test, and laser marking, it can achieve fully automatic product inspection and packaging.
Dual-Mode Flexible Packaging Unit
It supports two packaging methods for finished products: tray packaging and bagging.
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Contact Information
Service Commitment
- 24-hour quote response
- Free technical solution design
- On-site demonstration and training
- One-year warranty, lifetime maintenance
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