J271
To address the problems of complex processes, quality fluctuations, and reliance on highly skilled labor, this line automates the assembly of the center iron plate with IM1 & 2 (workflow: automatic loading of the center iron plate → unloading of the small iron piece → automatic assembly of IM2 → automatic assembly of small iron piece → automatic assembly of IM1 → feeding the material strip of finished products into the EMI welding machine) as well as automatic assembly of EMI and spot welding (workflow: receiving the finished products from three-in-one automatic assembly machine → upper EMI cutting & positioning & assembly → upper EMI spot welding → lower EMI cutting & positioning & assembly → lower EMI spot welding → AOI (Automated Optical Inspection) → defective products discharge → reeling the material strip of finished products in).
Product Specifications
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Items
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Parameter
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Rated Voltage
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AC220V 50Hz
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Equipment Power
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10 kW 45 A
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Air Supply Pressure
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0.5-0.7 MPa
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Material Transfer
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Motor-driven ratchet feeding
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Standard Parts
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Customer-specified brands
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Dimensions
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L 5500 × W 1300 × H 2100 mm
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Equipment Accuracy
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X-Axis Repeatability: ±0.01 mm Y-Axis Repeatability: ±0.01 mm Z-Axis Repeatability: ±0.01 mm Equipment Assembly Accuracy: ±0.01 mm |
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Equipment CT
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<1.3s/pcs
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Utilization
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>90%
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Yield
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>98%
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Number of Operators
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1 HC
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Product Features
Reel-to-Reel Three-in-One Automatic Assembly
This line employs a reel-to-reel production method to achieve assembly and welding of three-in-one product with center iron plate and IM1 & 2.
Simultaneous Cutting & Welding for Double-Sided EMI
It can simultaneously perform cutting, assembly, and welding of both upper and lower EMI of the three-in-one product.
Full-Process Intelligent Quality Monitoring
It integrates an AOI vision inspection system conducting comprehensive quality checks on assembled and welded products to ensure critical dimensions and weld quality meet process standards and guarantee high-quality output.
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Contact Information
Service Commitment
- 24-hour quote response
- Free technical solution design
- On-site demonstration and training
- One-year warranty, lifetime maintenance
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