J271
Equipment
Product
Product

J271

To resolve issues like cumbersome processes, quality fluctuations, and high dependence on skilled labor, the equipment enables automatic assembly of the center iron plate with IM1 & IM2. Its operation processes are as follows:

1. Center Iron Plate & IM1/IM2 Automatic Assembly

Center iron plate auto-feeding → Small iron plate feeding → IM2 auto-assembly → Small iron plate auto-assembly → IM1 auto-assembly → Material tape exits via track → Connect to EMI welding machine

2. EMI Automatic Assembly & Spot Welding Process

Receive products from 3-in-1 auto-assembly machine → Upper EMI: Cutting, positioning & assembly → Spot welding → Lower EMI: Cutting, positioning & assembly → Spot welding → AOI inspection → Defective product cutting → Finished product collection

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Parameters

 

Parameters
Parameter Values
Rated voltage
AC 220V 50Hz
Equipment power
10 kW 45 A
Air source pressure
0.5–0.7 MPa
Material transfer
Electric Motor Ratchet Material Supply
Standard parts
Customer-Specified Brand
External dimensions
L5500 × W1300 × H2100 mm
Equipment precision
X-axis Repeatability: ±0.01 mm Y-axis Repeatability: ±0.01 mm Z-axis Repeatability: ±0.01 mm Equipment Assembly Precision: ±0.01 mm
Equipment CT
< 1.3 S/Pcs
Overall equipment effectiveness (OEE)
> 90%
High good product rate
> 98%
Number of operators
1 Person (1HC)

 

  

Product Features

 
Roll-to-roll three-in-one automated assembly: The equipment employs a roll-to-roll production method, achieving the three-in-one assembly and soldering of the central iron plate with I/M1 & 2.

Double-sided EMI synchronous cutting and soldering: Simultaneously performs cutting assembly and soldering for both upper and lower EMI components in a three-in-one product.

Full-process intelligent quality monitoring: Integrates an AOI visual inspection module to conduct comprehensive quality checks on assembled and welded products, ensuring critical dimensions and weld quality meet process standards and guaranteeing high-quality output.

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Contact Information

Sales Hotline
+86 15270962330
Whatsapp Consultation
526624633274

Service Commitment

  • 24-hour quote response
  • Free technical solution design
  • On-site demonstration and training
  • One-year warranty, lifetime maintenance

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