RT Version Ethernet Cable Assembly & Inspection Equipment

Product Introduction:

The RT version Ethernet cable assembly & inspection equipment is an ultra-high-speed and ultra-precision fully automated production line specifically designed to crimp automotive Ethernet connectors onto standardized single-pair twisted cables. This line achieves full automation of assembly processes, including winding wire, binding wire, loading wire, twisting off the cable sheath, crimping the crimp ferrule, turning the braided sleeve inside out, punching the braided sleeve out, wrapping copper foil, cutting aluminum foil via laser, separating twisted wires, stripping wires, crimping the double-ended terminal, assembling the outer conductor, laser spot welding the outer conductor, and AOI.

Product Features:

1. Guaranteed Exceptional Electrical Performance

By precisely controlling the twist pitch of twisted pair, we can achieve 360° full-coverage shielding layer processing and ultra-high precision crimping. This ensures each cable possesses exceptional and highly consistent electrical performance from the process source, laying a solid foundation for stable signal transmission.

2. Highly Integrated Automation

This line highly integrates complex processes originally dispersed across multiple stations and reliant on technician’s skills into this line for fully automated operation, effectively reducing the dependence on skilled technicians and enhancing process stability and standardization level.

3. High-Efficiency Continuous Production Capacity

With a rapid cycle time of within 12S/PCS and the support for 24/7 uninterrupted operation, the output of a single equipment significantly surpasses that of traditional manual teams, effectively ensuring peak capacity and order delivery and solving production efficiency bottlenecks.

4. Flexible Production and Full Inspection Traceability

First, this line supports quick changeover of products with different lengths or single/double ends and their simultaneous production in the same line. Second, it possesses processes including wire length & dimension measurement, aluminum foil laser cutting, and outer conductor laser spot welding and introduces AIDI deep learning technology for 360° no-dead-angle detection of filaments of braided sleeves. Besides, it also integrates crimping pressure monitoring and displacement sensor-based assembly compensation to achieve 100% full inspection and full-process data upload for traceability.