Fully Automatic High-Speed Backplane Connector Assembly Line
Integrating key processes including Wafer assembly, wire preparing, resistance welding, shielding plate assembly, and high-pressure molding, this automatic line is specifically engineered for the high-speed interconnect assembly requirements in the fields of AI servers and data centers, and other related fields, fulfilling the demand for large-scale, intelligent mass production of high-performance communication connectors.
Product Specifications
Item |
Parameter |
|---|---|
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Dimensions
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L 28,000 x W 1,200 x H 2,000 mm
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CT
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≤ 15 s
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OEE
|
85%
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Yield
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99%
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Equipment Power
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≤ 50 kW
|
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Operating Voltage
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AC 380 V±10%, 50/60 Hz, 3-phase 5-wire
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Operating Air Pressure
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0.5–0.7 MPa
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Control Method
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PLC + IPC (Industrial Personal Computer) + vision positioning system
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Safety Protection
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Safety doors, emergency stop, light curtains, and safety interlocks
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Communication Interfaces
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EtherCAT/PROFINET/Ethernet
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Core Strengths
Precision Assembly
Utilizes dual-positioning system via pallet and vision (pallet accuracy: ±0.01 mm; vision-guided assembly accuracy: ±0.02 mm), ensuring high precision and consistency.
Full-Process Quality Control
Incorporates full-process vision monitoring and real-time inspection systems, strictly controlling every stage of manufacturing with pinpoint accuracy.
Flexible Manufacturing
Key stations feature a modular quick-change design, enabling quick changeover within 5 minutes and an equipment reuse rate of up to 80%; simple operation and low training costs.
Applications
Industry Focus: Applied in AI high-speed wire harness manufacturing, high-speed backplane interconnects, and high-speed signal connections for data centers, and other related fields.
Target Products: Tailor-made for the automated production of next-generation high-speed backplane connectors.
Line Compatibility: Supports semi-auto/fully-auto production modes, standalone operation/full-line integration, and seamless connection with downstream inspection equipment.
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Contact Information
Service Commitment
- 24-hour quote response
- Free technical solution design
- On-site demonstration and training
- One-year warranty, lifetime maintenance
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