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Fully Automatic NearStack Connector Assembly Line with Inspection System
This is an integrated, full-process intelligent production line specifically engineered for high-speed connector manufacturing, focusing on NearStack series connectors and cable assemblies. It achieves high-speed and high-precision production across key processes including Wafer assembly, wire preparing, laser welding, shielding plate assembly, automated unloading, serving as a core cable assembly automation equipment for AI servers, data centers, and high-speed communication equipment, and other related fields.
Product Specifications
Item |
Parameter |
| Dimensions | L 10000 × W 1200 × H 1900 mm |
| Equipment Power | ≤ 50 kW |
| Operating Voltage | AC 380 V±10%, 50/60 Hz, 3-phase 5-wire |
| Air Supply Pressure | 0.5-0.7 MPa |
| Cycle time (CT) | < 13 s |
| OEE | 85% |
| Yield | > 99% |
| Control Method | PLC + IPC (Industrial Personal Computer) + vision positioning system |
| Safety Protection | Safety doors, emergency stop, light curtains, safety interlocks |
| Communication Interfaces | EtherCAT/PROFINET/Ethernet |
Core Strengths
High-Precision Dual-Station Assembly
This line can simultaneously complete the assembly of two sets of Wafers in a single operation with a positioning accuracy of ±0.005 mm, meeting ultra-precision assembly requirements.
Exceptional First Pass Yield
The first pass yield for threading wires to the housing exceeds 99.8%, significantly reducing repetitive operation and material waste while ensuring smooth line operation.
Efficient Standardized Architecture
With a cycle time of less than 16 seconds, it employs a standardized modular design for easy maintenance and rapid scalability, enhancing overall production efficiency.
Applications
Industry Focus: Widely applied in core routers, cellular towers, and Ethernet infrastructure, and other related fields.
Target Products: Tailor-made for the automated production of NearStack 100 Ω high-speed connectors and cable assemblies.
Line Compatibility: Supports semi-auto/fully-auto production modes, and standalone operation/full-line integration.
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Contact Information
Service Commitment
- 24-hour quote response
- Free technical solution design
- On-site demonstration and training
- One-year warranty, lifetime maintenance
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Standardized Platform
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