Connector Assembly Equipment

To address the problems of complex processes, quality fluctuations, and reliance on highly skilled labor, this line automates the assembly of the center iron plate with IM1 & 2 (workflow: automatic loading of the center iron plate → unloading of the small iron piece → automatic assembly of IM2 → automatic assembly of small iron piece → automatic assembly of IM1 → feeding the material strip of finished products into the EMI welding machine) as well as automatic assembly of EMI and spot welding (workflow: receiving the finished products from three-in-one automatic assembly machine → upper EMI cutting & positioning & assembly → upper EMI spot welding → lower EMI cutting & positioning & assembly → lower EMI spot welding → AOI (Automated Optical Inspection) → defective products discharge → reeling the material strip of finished products in).

The line can realize F/N assembly, and the cutting, pin insertion, and bending for 15-pin, 6-pin, 2+3-pin, 7-pin, and 35-pin terminals. Besides, it employs automated vision inspection system to verify product dimensions, and automatically sorts out the NG (No Good) products. After assembling good products with CAP, it completes the process on an integrated connector packaging line via tape & reel. It achieves fully automatic assembly and flexible production with one-click changeover.

Addressing the inefficiencies, high defect rates, and management challenges associated with traditional equipment reliant on manual operations, this equipment resolves these issues through full automation, vision-guided operation, and high-precision control. The equipment's process sequence is as follows: The equipment receives trays of contact pins for insertion, performing part retrieval and secondary positioning. One contact pin module performs two insertion operations on the product, simultaneously meeting a  CT requirement of 3.5 seconds per piece. Contact pins utilize CCD visual imaging to detect insertion positions, with the visual system guiding the servo module to perform terminal pin insertion; post-insertion products undergo tape folding, secondary pressing, and inspection.