1.2 m/0.8 m Standardized Platform
Definition of Standardized Platform
This highly adaptable cable automation platform establishes a new benchmark for manufacturing through five pillars of standardization:
1. Equipment Dimensions Standardization (L×W×H): 1.2 m*1.2 m*1.9 m/0.8 m*1.2 m*1.9 m.
2. Electrical Control System Platformization: With unified PLC/IPC platform, standard I/O interfaces and communication protocols, modules are plug-and-play, and program recipes can be recalled with a single click, significantly reducing debugging time.
3. Mechanical Interface Platformization: All functional modules (pay-off, lacing, soldering, etc.) adopt unified mechanical interfaces and quick-change mechanisms for rapid mounting, dismounting, and function switching.
4. Process Platformization: Covers the complete process chain including aluminum foil stripping, insulation remove, soldering, and glue dispensing. Modules can be flexibly combined to match diverse product process requirements.
5. Safety Protection Standardization: Adopts unified physical guarding standards along with certified, compliant safety electrical components.
Project Background
With the explosive demand for high-speed cables and high-mix, low-volume production becoming the industry norm, traditional single-purpose dedicated machines suffer from challenges such as slow changeovers and high labor costs. This makes flexible cable assembly automation a critical necessity for modern manufacturing.
Product Specifications
Item |
Parameter |
| CT | 25 s |
| UPH | 110-115 |
| Yield | > 95% |
| Equipment Purpose | High-speed cable wire preparing |
| Transfer Method | Manual loading of runner fixtures, followed by automatic transit to each sequential processing station via runner fixture. |
| Repeatability | ±0.02 mm |
| Dielectric Stripping Laser Brand/Power | Coherent/30 W |
| Equipment Power | 18.5 kW |
| Protective Cover Type | National standard aluminum section steel + 8 mm thick PC explosion-proof sheet |
| Air Supply Pressure | 0.5-0.7 Mpa |
| Voltage | AC 220 V 50 Hz |
| OEE | > 85% |
| Equipment Failure Rate | < 5% |
| First Pass Yield (FPY) | > 98% |
| Equipment Weight | 3,500 kg |
| Runner Fixture Travel Range | 0-450 mm |
| Jaw Secondary Positioning Accuracy | Y-axis ±0.01 mm, X-axis ±0.01 mm |
| Runner Fixture Travel Speed | 200 mm/s |
Core Strengths
Universality
The functional module motion platform can be equipped with gantry modules, laser modules, or standard wire preparing modules as needed. All modules are removable and interchangeable for rapid switching of equipment functions and types, improving equipment reuse rate by 60%.
Integratability
As a highly versatile modular wire preparing machine, this platform can be equipped with different functional units without the need for rewiring or re-drilling. Different functional units can be integrated into a complete multi-station production line or utilized as stand-alone machine by adding manual tables at either end, shortening line deployment cycles by 50%.
Compatibility
Featuring standardized clamps, fixtures, guide rails, and wire-support sheet metal, the platform is compatible with over 95% of mainstream market products.
Quick Changeover
For varying products, rapid changeover is achieved simply by adjusting the line layout and replacing specification parts. For products sharing the same baseline process, stand-alone changeover time is compressed from 2 hours to just 20 minutes, boosting machine utilization rate by 30%. Full-line changeover is controlled within 4 hours (changeover time for different products requires further evaluation based on actual conditions).
Application Scenarios
1. Industry Focus: Widely applied in automotive electronics, high-end consumer electronics, communication devices, and other related fields.
2. Applicable Products: Tailor-made for the precision cutting and assembly of shielded wire harnesses, coaxial cables, and high-density ribbon cable assemblies.
3. Line Compatibility: Supports semi-auto/fully-auto production modes, and stand-alone operations/full-line manufacturing integration.
Proven Success: Field-Verified across 60+ Active Production Lines
1. Scalable Delivery: 60+ automatic production lines delivered and operating stably in bulk at multiple global leading factories.
2. Long-term Reliability: Cumulative field operation exceeds 12,000+ hours, demonstrating exceptional stability under high-intensity, continuous working conditions.
3. Rapid Deployment: The intuitive, modular design significantly shortens system integration, product changeover, and operator training cycles.
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Contact Information
Service Commitment
- 24-hour quote response
- Free technical solution design
- On-site demonstration and training
- One-year warranty, lifetime maintenance
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