Fully Automatic CDFP High-Speed Cable Assembly Line
This state-of-the-art production line seamlessly integrates multiple stations, including automatic wire feeding & cross-wiring, UV laser aluminum foil stripping & swinging, aluminum foil remove, CO2 laser insulation stripping, insulation remove, pre-forming & final-trimming, Hot Bar soldering, an automatic clamp & fixture reflow system, and full MES integration.
Engineered for next-generation CDFP cable automation, this line utilizes high-precision servo systems and vision guidance to guarantee absolute assembly stability, significantly eliminating redundant operator movements while achieving true data-driven production.
Project Background
Due to their high-density and multi-channel (16 bidirectional data communication channels) architecture, CDFP connectors have long relied on intensive manual labor for wire leveling, cross-wiring, and aluminum foil processing of their internal micro-coaxial cables. Customer T in Mexico previously faced the challenges of “difficult recruitment, inconsistent quality, and low efficiency": manual cross-wiring frequently caused core wire damage or uneven pitch spacing, leading to high-frequency signal attenuation; training a skilled operator took several months, yet production consistency remained elusive. To overcome the practical challenge where CDFP processing demands "high precision requirements far beyond human capabilities," we developed this fully automatic cable assembly line specifically tailored to these needs.
Product Specifications
Item |
Parameter |
| Dimensions | L 21,600 × W 4,800 × H 1,900 mm |
| CT | ≤ 20 s |
| OEE | ≥ 85% |
| Line-wide Yield | ≥ 95% |
| Mean Time Between Failures (MTBF) | ≥ 800 h |
| Control System | Closed-loop servo control + Vision inspection + MES system |
Core Strengths
Superior Productivity
Boasting a 20% increase in UPH, this high speed cable manufacturing solution ensures that both stand-alone stations and full-line integrated configurations operate at industry-leading output levels, delivering a stable yield of 135–140 qualified pieces per hour.
Intelligent Logistics
The automatic clamp & fixture reflow system significantly reduces manual intervention, and optimizes material transfer efficiency.
Quality Assurance
A "triad" system integrating closed-loop servo control, vision inspection, and the factory MES enables full-process data traceability, ensuring every processed CDFP connector strictly complies with PCIe 5.0/6.0 signal integrity standards.
Simplified O&M
The standardized UI interface, paired with our intuitive training program, allows new operators to achieve full production competency within just 3 to 5 days.
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Contact Information
Service Commitment
- 24-hour quote response
- Free technical solution design
- On-site demonstration and training
- One-year warranty, lifetime maintenance
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