Fully Automatic Izumi High-Speed Cable Assembly & Soldering Line
This modular, flexible automated line seamlessly integrates all processes – wire pay-off, lacing, aluminum foil stripping & remove, insulation stripping & remove, wire forming & trimming, soldering, and UV glue dispensing & curing. It is specifically engineered as a state-of-the-art automatic wire harness assembly line for the end-to-end processing of shielded/aluminum foil wire harnesses, coaxial cables, electronic lead wires, and ribbon cable assemblies.
Through a standardized platform and modular architecture, the line enables rapid changeovers, flexible manufacturing, and high equipment reuse rates—significantly boosting productivity, reducing labor dependency, and effectively conquering high-mix, low-volume market challenges.
Project Background
A leading connector manufacturer's IZUMI series shielded/aluminum foil wire harnesses suffered from severe efficiency bottlenecks in semi-automatic manual lacing and aluminum foil stripping processes, alongside recruitment difficulties and high quality variance. The project demanded a fully automated cable assembly system capable of integrating wire pay-off, lacing, aluminum foil stripping & remove, insulation stripping, wire forming & trimming, soldering, and UV glue dispensing & curing within a line cycle time of ≤ 25 s, OEE ≥ 85%, yield ≥ 90%, and changeover time ≤ 4 h.
Product Specifications
Item |
Parameter |
| Dimensions | L 22,800 x W 9,500 x H 1,900 mm |
| Line-wide CT | ≤ 25 s |
| OEE | ≥ 85% |
| Yield | ≥ 90% |
| UPH | 110 - 115 pcs/h |
| CPK | ≥ 1.5 |
| Line-wide Changeover Time | ≤ 4 h |
Core Strengths
Process Integration & Outstanding Throughput
The line-wide cycle time is tightly controlled within 25 s, achieving a stable output of qualified products at 110–115 pcs/h to ensure industry-leading manufacturing throughput.
Quality Assurance
Driven by advanced cable soldering automation and high-speed multi-station synchronization, the line-wide cycle time is tightly controlled within 25 s, achieving a stable output of qualified products at 110–115 pcs/h to ensure industry-leading manufacturing throughput.
Agile Changeover
Full line changeover is completed within 4 h, significantly reducing changeover downtime to satisfy flexible manufacturing requirements.
Lean Staffing & Cost Optimization
By replacing labor-intensive lacing, stripping, and manual handling with a fully integrated system, the total line headcount is drastically reduced from 60–70 operators on traditional semi-automatic lines to approximately 20 operators, significantly lowering operational overhead and management burdens.
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Contact Information
Service Commitment
- 24-hour quote response
- Free technical solution design
- On-site demonstration and training
- One-year warranty, lifetime maintenance
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1.2 m/0.8 m Standardized Platform
Definition of Standardized Platform
This highly adaptable cable automation platform establishes a new benchmark for manufacturing through five pillars of standardization:
1. Equipment Dimensions Standardization (L×W×H): 1.2 m*1.2 m*1.9 m/0.8 m*1.2 m*1.9 m.
2. Electrical Control System Platformization: With unified PLC/IPC platform, standard I/O interfaces and communication protocols, modules are plug-and-play, and program recipes can be recalled with a single click, significantly reducing debugging time.
3. Mechanical Interface Platformization: All functional modules (pay-off, lacing, soldering, etc.) adopt unified mechanical interfaces and quick-change mechanisms for rapid mounting, dismounting, and function switching.
4. Process Platformization: Covers the complete process chain including aluminum foil stripping, insulation remove, soldering, and glue dispensing. Modules can be flexibly combined to match diverse product process requirements.
5. Safety Protection Standardization: Adopts unified physical guarding standards along with certified, compliant safety electrical components.
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