High-Speed Cable Assembly Equipment

This aluminum foil remove machine features a mechanical structure design that perfectly simulates manual foil swinging and plucking motions. It automatically removes the surface aluminum foil or dielectric layer after the swinging process, precisely replacing manual auxiliary operations to achieve full handling automation.

Equipped with specialized forming and trimming blades, this high-precision cable forming and trimming machine  delivers semi-automatic precision cutting following manual conductor alignment. It effectively eliminates human error, significantly enhancing cutting accuracy and operational efficiency.

Application Scenario: Forming and trimming for high-speed cables.

This high-performance electronic spot welder integrates advanced pressure sensing and electronic control systems, enabling precise control over output voltage, welding duration, and welding pressure. Acting as a versatile resistance welding machine, it also features a built-in current sensor to monitor the quality of each welding joint in real time.

The system is engineered as a dedicated fine wire welding machine capable of handling ultra-fine enameled wires or metal wires with diameters ranging from 0.02 mm to 0.30 mm. It can directly weld enameled wires, metal wires, metal strips, metal sheets, solar cells, etc. It is now widely applied in the mass production of micro components, including chip inductors, surface-mount transformers, miniature buzzers, high-frequency communication components, inductive IC cards, and watch coils and modules.

Building upon the design of 3D vision positioning and PGRS soldering, this high-performance in-line soldering machine incorporates an in-line loading/unloading system to further enhance automation at this station. It provides advanced vision guided soldering capabilities, enabling automated loading, visual recognition, conductor deviation rectification, soldering, and unloading, making it especially suited for vision-guided applications and continuous in-line operation scenarios.

This high-precision 3D vision soldering machine employs an advanced 3D vision system to precisely locate PCB solder pads and conductors, calculates positional deviations in real time, and feeds the data back to the main control system. Based on the correction data, the soldering module, combined with a specially designed thermode, performs self-adaptive alignment to ensure the conductor accurately contacts the pre-tinned solder pad.

This advanced PGRS soldering equipment supports both vision-guided alignment and pre-tinned soldering processes, enabling fast, reliable connections even under high-current conditions.

This equipment is a high-precision hot bar soldering machine integrating advanced pulsed heating technology with a precision temperature control system. Featuring a dual-soldering module design, it achieves XYZ-axis motion control driven by servo motors and precision lead screws, ensuring high positioning accuracy. With thermocouple closed-loop feedback and segmented temperature control technology, the precision soldering system delivers precise, controllable soldering temperatures and localized instantaneous heating, effectively protecting surrounding components from thermal damage. It is capable of soldering large-area PCBs or multiple products in a single cycle, significantly improving soldering efficiency, while ensuring excellent solder joint consistency, eliminating cold solder joints, thereby greatly reducing rework rates.