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Semi-Automatic Dual-Station Hot Bar Soldering Machine
This equipment is a high-precision hot bar soldering machine integrating advanced pulsed heating technology with a precision temperature control system. Featuring a dual-soldering module design, it achieves XYZ-axis motion control driven by servo motors and precision lead screws, ensuring high positioning accuracy. With thermocouple closed-loop feedback and segmented temperature control technology, the precision soldering system delivers precise, controllable soldering temperatures and localized instantaneous heating, effectively protecting surrounding components from thermal damage. It is capable of soldering large-area PCBs or multiple products in a single cycle, significantly improving soldering efficiency, while ensuring excellent solder joint consistency, eliminating cold solder joints, thereby greatly reducing rework rates.
Product Specifications
Item |
Parameter |
|---|---|
|
Dimensions
|
L 900 × W 800 × H 1,750 mm
|
|
Equipment Weight
|
800 kg
|
|
Rated Voltage
|
AC 220 V 50 Hz
|
|
Air Supply Pressure
|
0.5-0.7 MPa
|
|
Equipment Power
|
25 kW
|
|
Control Method
|
PLC + Touch Screen
|
|
Repeatability
|
±0.02 mm
|
|
Temperature Range
|
Room temperature–500°C
|
|
Temperature Control
|
±5°C
|
|
Soldering Stroke Accuracy
|
±0.01 mm
|
|
Soldering Range
|
≤ 230 mm
|
|
Soldering Pressure Range
|
0.5-30 kg
|
|
Soldering Pressure Accuracy
|
±0.5 kg
|
|
Soldering CT
|
15 s
|
|
OEE
|
＞ 85%
|
|
Yield
|
≥ 90%
|
|
FPY
|
＞ 98%
|
Core Strengths
High-Precision Motion & Positioning
Driven by servo modules, this pcb soldering equipment achieves repeatability as high as ±0.02 mm, ensuring precise positioning for complex assembly tasks.
Soldering Capability & Efficiency
With a dual-head synchronous soldering mode, this pulse heating welder doubles efficiency while ensuring stable and consistent soldering quality. It's also capable of soldering small components (e.g., protection boards, precision devices) and completing batch soldering of multiple pieces in a single cycle.
Intelligent Temperature Control
It also integrates thermocouples for real-time temperature monitoring and feedback, forming a closed-loop control system to enhance soldering stability. Dual-pulse soldering function allows independent settings of temperature, duration, and temperature rise for both the first and second pulses. Besides, it is also equipped with temperature monitoring and real-time LED display interface to show the temperature curve during soldering.
Automation & Scalability
It supports vertical movement control of the soldering head and cooling airflow adjustment for the heating head. It can also store up to 20 sets of soldering parameters, facilitating product changeover and supporting integration into automated production lines.
Applications
Industry Focus: Automotive electronics, consumer electronics, telecommunications, and other related fields.
Target Products: Tailor-made for the forming process of cables such as insulated wire harnesses, coaxial cables, and ribbon cable assemblies.
Line Compatibility: Supports semi-auto/fully-auto production modes; standalone operation/full-line integration.
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Contact Information
Service Commitment
- 24-hour quote response
- Free technical solution design
- On-site demonstration and training
- One-year warranty, lifetime maintenance
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