Fully Automatic Catapult Product Assembly Line
This automatic cable assembly line resolves critical manufacturing bottlenecks for next-generation products demanding extreme precision, structural reliability, and absolute consistency—standards completely unachievable via manual labor or single-purpose machinery.
It incorporates multiple stations: a dedicated wire preparing line (including UV laser aluminum foil stripping, CO2 laser dielectric stripping, and conductor pre-forming & final trimming), Mylar remove, hot riveting, four-layer stack welding, and high-precision PGRS welding.
Product Specifications
Item |
Parameter |
| Dimensions | L 10,400 × W 1,200 × H 1,900 mm |
| Power | AC 220 V 50 Hz |
| Air Supply Pressure | 0.5-0.7 MPa |
| CT | < 25 s |
| Yield | > 97% |
Core Strengths
High-Precision Stripping Control
The integrated laser systems achieve an exceptional aluminum foil and dielectric stripping accuracy of ±0.05 mm, strictly satisfying the most stringent dimensional control requirements for precision wire processing.
Precision Forming & Crimping Processes
It is specifically designed for aluminum foil forming and drain wire fitting. The module features ultra-high repeatability, ensuring the stable execution of complex processes.
Flexible Manufacturing Platform
Built upon a highly adaptable cable assembly automation platform, the line boasts rapid adaptability and flexible adjustment capabilities. This setup effectively satisfies flexible production demands for high-mix, low-volume manufacturing.
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Contact Information
Service Commitment
- 24-hour quote response
- Free technical solution design
- On-site demonstration and training
- One-year warranty, lifetime maintenance
Related Product Recommendations
1.2 m/0.8 m Standardized Platform
Definition of Standardized Platform
This highly adaptable cable automation platform establishes a new benchmark for manufacturing through five pillars of standardization:
1. Equipment Dimensions Standardization (L×W×H): 1.2 m*1.2 m*1.9 m/0.8 m*1.2 m*1.9 m.
2. Electrical Control System Platformization: With unified PLC/IPC platform, standard I/O interfaces and communication protocols, modules are plug-and-play, and program recipes can be recalled with a single click, significantly reducing debugging time.
3. Mechanical Interface Platformization: All functional modules (pay-off, lacing, soldering, etc.) adopt unified mechanical interfaces and quick-change mechanisms for rapid mounting, dismounting, and function switching.
4. Process Platformization: Covers the complete process chain including aluminum foil stripping, insulation remove, soldering, and glue dispensing. Modules can be flexibly combined to match diverse product process requirements.
5. Safety Protection Standardization: Adopts unified physical guarding standards along with certified, compliant safety electrical components.
Fully Automatic CDFP High-Speed Cable Assembly Line
This state-of-the-art production line seamlessly integrates multiple stations, including automatic wire feeding & cross-wiring, UV laser aluminum foil stripping & swinging, aluminum foil remove, CO2 laser insulation stripping, insulation remove, pre-forming & final-trimming, Hot Bar soldering, an automatic clamp & fixture reflow system, and full MES integration.
Engineered for next-generation CDFP cable automation, this line utilizes high-precision servo systems and vision guidance to guarantee absolute assembly stability, significantly eliminating redundant operator movements while achieving true data-driven production.
Fully Automatic Izumi High-Speed Cable Assembly & Soldering Line
This modular, flexible automated line seamlessly integrates all processes – wire pay-off, lacing, aluminum foil stripping & remove, insulation stripping & remove, wire forming & trimming, soldering, and UV glue dispensing & curing. It is specifically engineered as a state-of-the-art automatic wire harness assembly line for the end-to-end processing of shielded/aluminum foil wire harnesses, coaxial cables, electronic lead wires, and ribbon cable assemblies.
Through a standardized platform and modular architecture, the line enables rapid changeovers, flexible manufacturing, and high equipment reuse rates—significantly boosting productivity, reducing labor dependency, and effectively conquering high-mix, low-volume market challenges.
