Fully Automatic FPC Placing Machine
This equipment is specifically designed for high-precision insertion of flexible printed circuits (FPC) into steel sheets, serving as a critical front-end step in flexible printed circuit assembly. Utilizing linear motor modules and closed-loop control, this advanced FPC insertion machine achieves precise insertion into steel sheets with an accuracy of ±0.03 mm. It supports rapid loading and switching of multiple tray specifications. An array of suction cups simultaneously and stably attract hundreds of products with no material falling or damaged. The full-line's changeover time is controlled within 30 minutes, possessing outstanding flexible production capability to guarantee continuous and stable operation.
Product Specifications
Item |
Parameter |
|
Rated Voltage
|
AC 220V 50 Hz
|
|
Equipment Power
|
2.5 kW 100 A
|
|
Air Supply Pressure
|
0.5–0.7 MPa
|
|
Material Transfer
|
Conveyor belt transfer
|
|
Standard Parts
|
Customer-specified brands
|
|
Dimensions
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L 1600 × W 1500 × H 1860 mm
|
|
Equipment Accuracy
|
X-axis repeatability: ±0.01 mm Y-axis repeatability: ±0.01 mm Z-axis repeatability: ±0.01 mm Equipment pin plate positioning accuracy: ±0.026 mm |
|
CT
|
≤ 20 s |
|
UPH
|
54,000 pcs/h |
|
Yield
|
≥ 99.9% |
|
Utilization Rate
|
≥ 95% |
Product Features
Flexible Production Capability
Customer requirements have evolved from traditional “one machine, one product” model to quick changeover model, and our equipment happens to meet this requirement, effectively reduces costs, enhances return on investment, and ultimately achieves flexible production capabilities.
With a wide variety of products and their rapid iterations, traditional “one machine, one product” model struggles with flexible switching. This leads to high equipment vacancy rate and high development and maintenance costs, thereby extending investment payback period.
Precision Positioning Control
The equipment employs high-precision linear motor modules and a closed-loop software control system to achieve full-process precise positioning and motion control. It performs automatic loading of steel sheets with high-temperature tape via aluminum alloy trays, and transfer via conveyor belt and suction cups to the pin plate for precise positioning.
Standardized Quick-Change System
- Standardized track dimensions➡Machine frames and runners can be shared across different product series, no redesign or new tooling – lower equipment and retrofit costs.
- Standardized non-standard suction cup dimensions➡Suction cups can be quickly switched via guide rod and guide bushing, significantly reducing setup time for diverse product handling.
- Standardized non-standard positioning pin plate dimensions➡Pin plates can be quickly switched via guide rod and guide bushing, ensuring immediate precision alignment without manual calibration.
Applications
Industry Focus: Widely applied in mobile communications, consumer electronics, and other related fields.
Target Products: Tailor-made for the precision FPC placing of core modules in smart mobile terminals (e.g., display/touch units, image modules, RF communication, etc.).
Line Compatibility: Supports fully automatic production mode and quick changeover.
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Contact Information
Service Commitment
- 24-hour quote response
- Free technical solution design
- On-site demonstration and training
- One-year warranty, lifetime maintenance
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