Fully Automatic Impel Backplane Connector Assembly & Inspection Line
Integrating critical processes including Wafer assembly, wire preparing, resistance welding, shielding plate assembly, and high-pressure molding, this backplane connector assembly line is specifically engineered to meet high-speed interconnect assembly requirements in AI servers, data centers, and related industries.
Acting as an advanced high speed wire harness machine solution, this system fulfills the global demand for the large-scale, intelligent mass production of high-performance communication connectors.
Product Specifications
Item |
Parameter |
|---|---|
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Dimensions
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L 28,000 x W 1,200 x H 2,000 mm
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|
CT
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≤ 15 s
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OEE
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85%
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Yield
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99%
|
|
Equipment Power
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≤ 50 kW
|
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Operating Voltage
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AC 380 V±10%, 50/60 Hz, 3-phase 5-wire
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|
Operating Air Pressure
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0.5–0.7 MPa
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Control Method
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PLC + IPC (Industrial Personal Computer) + Vision positioning system
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Safety Protection
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Safety doors, emergency stop, light curtains, and safety interlocks
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Communication Interfaces
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EtherCAT/PROFINET/Ethernet
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Core Strengths
Precision Assembly
Utilizes a high-precision dual-positioning system combining mechanical pallets and vision guidance (pallet accuracy: ±0.01 mm; vision-guided assembly accuracy: ±0.02 mm), ensuring exceptional precision and consistency across large-scale production.
Full-Process Quality Control
Incorporates full-process vision monitoring and real-time inspection systems, ensuring pinpoint quality control across all manufacturing stages.
Flexible Manufacturing
Key stations feature a modular quick-change architecture, enabling rapid changeovers within 5 minutes and an equipment reuse rate of up to 80%, ensuring simple operation and reduced training overhead.
Applications
Industry Focus: Applied in AI high-speed wire harness manufacturing, high-speed backplane interconnects, and high-speed signal connections for data centers, and other related fields.
Target Products: Tailor-made for the automated connector manufacturing of next-generation high-speed backplane connectors.
Line Compatibility: Supports semi-auto/fully-auto production modes, standalone operation/full-line integration, and seamless connection with downstream inspection equipment.
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Contact Information
Service Commitment
- 24-hour quote response
- Free technical solution design
- On-site demonstration and training
- One-year warranty, lifetime maintenance
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