Fully Automatic J271 Connector Assembly, Welding & Packaging Line
Designed to replace complex manual processes and eliminate quality fluctuations, this connector assembly line provides a fully automated solution for J271 assembly. It automates the assembly of the center iron plate with IM1 & IM2, ensuring seamless integration (workflow: automatic loading of the center iron plate → unloading of the small iron piece → automatic assembly of IM2 → automatic assembly of small iron piece → automatic assembly of IM1 → feeding the carrier tape of finished products into the EMI welding machine). As a high-performance automated welding machine, it also automates the assembly and spot welding of EMI (workflow: receiving the finished products from automatic 3-in-1 assembly machine → upper EMI cutting & positioning & assembly → upper EMI spot welding → lower EMI cutting & positioning & assembly → lower EMI spot welding → AOI → defective products discharge → reeling the carrier tape of finished products in).
Product Specifications
Item |
Parameter |
|---|---|
|
Rated Voltage
|
AC 220 V 50 Hz
|
|
Equipment Power
|
10 kW 45 A
|
|
Air Supply Pressure
|
0.5-0.7 MPa
|
|
Material Transfer
|
Motor-driven ratchet feeding
|
|
Standard Parts
|
Customer-specified brands
|
|
Dimensions
|
L 5,500 × W 1,300 × H 2,100 mm
|
|
Equipment Accuracy
|
X-Axis Repeatability: ±0.01 mm Y-Axis Repeatability: ±0.01 mm Z-Axis Repeatability: ±0.01 mm Equipment Assembly Accuracy: ±0.01 mm |
|
Equipment CT
|
< 1.3 s/pcs
|
|
Utilization Rate
|
> 90%
|
|
Yield
|
> 98%
|
|
Number of Operators
|
1 HC
|
Core Strengths
Reel-to-Reel Three-in-One Automatic Assembly
This line employs a reel-to-reel production method to achieve precision assembly and welding of three-in-one products, including center iron plates and IM1 & 2 components.
Simultaneous Cutting & Welding for Double-Sided EMI
The system simultaneously performs cutting, assembly, and spot welding of both upper and lower EMI components, significantly reducing CT to less than 1.3 s/piece.
Full-Process Intelligent Quality Monitoring
Integrated with an AOI vision inspection system, this connector manufacturing equipment conducts comprehensive quality checks on assembled and welded products to ensure that critical dimensions and weld quality meet strict process standards, guaranteeing a product yield of over 98%.
Request Quote Online
Fill in the information below, we will provide you with a professional quotation within 24 hours
Contact Information
Service Commitment
- 24-hour quote response
- Free technical solution design
- On-site demonstration and training
- One-year warranty, lifetime maintenance
Related Product Recommendations
1.2 m/0.8 m Standardized Platform
Definition of Standardized Platform
This highly adaptable cable automation platform establishes a new benchmark for manufacturing through five pillars of standardization:
1. Equipment Dimensions Standardization (L×W×H): 1.2 m*1.2 m*1.9 m/0.8 m*1.2 m*1.9 m.
2. Electrical Control System Platformization: With unified PLC/IPC platform, standard I/O interfaces and communication protocols, modules are plug-and-play, and program recipes can be recalled with a single click, significantly reducing debugging time.
3. Mechanical Interface Platformization: All functional modules (pay-off, lacing, soldering, etc.) adopt unified mechanical interfaces and quick-change mechanisms for rapid mounting, dismounting, and function switching.
4. Process Platformization: Covers the complete process chain including aluminum foil stripping, insulation remove, soldering, and glue dispensing. Modules can be flexibly combined to match diverse product process requirements.
5. Safety Protection Standardization: Adopts unified physical guarding standards along with certified, compliant safety electrical components.
Fully Automatic CDFP High-Speed Cable Assembly Line
This state-of-the-art production line seamlessly integrates multiple stations, including automatic wire feeding & cross-wiring, UV laser aluminum foil stripping & swinging, aluminum foil remove, CO2 laser insulation stripping, insulation remove, pre-forming & final-trimming, Hot Bar soldering, an automatic clamp & fixture reflow system, and full MES integration.
Engineered for next-generation CDFP cable automation, this line utilizes high-precision servo systems and vision guidance to guarantee absolute assembly stability, significantly eliminating redundant operator movements while achieving true data-driven production.
Fully Automatic Izumi High-Speed Cable Assembly & Soldering Line
This modular, flexible automated line seamlessly integrates all processes – wire pay-off, lacing, aluminum foil stripping & remove, insulation stripping & remove, wire forming & trimming, soldering, and UV glue dispensing & curing. It is specifically engineered as a state-of-the-art automatic wire harness assembly line for the end-to-end processing of shielded/aluminum foil wire harnesses, coaxial cables, electronic lead wires, and ribbon cable assemblies.
Through a standardized platform and modular architecture, the line enables rapid changeovers, flexible manufacturing, and high equipment reuse rates—significantly boosting productivity, reducing labor dependency, and effectively conquering high-mix, low-volume market challenges.
