Fully Automatic Type-C Connector Assembly Line & Connector Spot Welding Line (Multi-Station)
This is an automatic connector assembly line integrating precision cutting & transfer, aligning and welding. The integrated cutting & transfer unit ensures superior efficiency and accuracy of cutting and assembly, significantly boosting productivity and equipment stability.
Product Specifications
Item |
Parameter |
|
Rated Voltage
|
AC 220V 50 Hz
|
|
Equipment Power
|
3 kW 136 A
|
|
Air Supply Pressure
|
0.5-0.7 MPa
|
|
Material Transfer
|
Mechanical cam transfer and motor-driven ratchet feeding
|
|
Standard Parts
|
Customer-specified brands
|
|
Dimensions
|
L 22,200 × W 1,200 × H 2,000 mm
|
|
Equipment Accuracy
|
X-axis repeatability: ±0.01 mm Y-axis repeatability: ±0.01 mm Z-axis repeatability: ±0.01 mm Equipment assembly accuracy: ±0.01 mm |
|
Equipment CT
|
0.8 s
|
|
Yield
|
> 99%
|
|
OEE
|
85%
|
Core Strengths
Patented Core Technologies
Features self-developed cutting & transfer integrated unit, rotary aligning & positioning device, and automatic welding unit (multiple national patents), ensuring assembly precision and consistency.
Composite Assembly System of Mechanical Cam and Electronic Cam
This equipment innovatively replaces traditional lead screw and cylinder structures with mechanical cam and electronic cam structure, substitutes multi-piece assembly technique with single-piece assembly process, and employs mold cutting instead of conventional groove cutting. These advancements significantly enhance assembly speed and precision.
Modular Standardized Architecture
This equipment unifies equipment frameworks, process modules, and electrical controls into a standardized configuration to enable rapid changeover, ensure consistency, and significantly reduce operational & maintenance costs and overdependence on specialized skills.
Zero-Wait Material Replenishment
Through material strip welding or automatic switching between dual modules, material replenishment can be achieved with no need for equipment shutdown, thereby improving efficiency.
Digital Traceability & Quality Management
This equipment deeply integrates with MES (Manufacturing Execution System) to record critical production parameters and quality data in real time, establishing a comprehensive product traceability system that supports quality analysis and continuous optimization.
Safe & Eeco-Friendly
Standard equipped with fume extraction unit and light-shielding unit to protect operator health and safety.
Optional Configuration
Energy monitoring system (Real-time monitoring of welding energy ensures consistent and reliable solder joints, reducing defect rates.)
Application Scenarios
Industry Focus: Widely applied in the field of 3C electronic connector (Type-C).
Applicable Products: Tailor-made for the assembly and spot welding of Type-C connectors.
Line Compatibility: Supports semi-auto/fully-auto production modes, and standalone operation/full-line integration.
Request Quote Online
Fill in the information below, we will provide you with a professional quotation within 24 hours
Contact Information
Service Commitment
- 24-hour quote response
- Free technical solution design
- On-site demonstration and training
- One-year warranty, lifetime maintenance
Related Product Recommendations
1.2 m/0.8 m Standardized Platform
Definition of Standardized Platform
This highly adaptable cable automation platform establishes a new benchmark for manufacturing through five pillars of standardization:
1. Equipment Dimensions Standardization (L×W×H): 1.2 m*1.2 m*1.9 m/0.8 m*1.2 m*1.9 m.
2. Electrical Control System Platformization: With unified PLC/IPC platform, standard I/O interfaces and communication protocols, modules are plug-and-play, and program recipes can be recalled with a single click, significantly reducing debugging time.
3. Mechanical Interface Platformization: All functional modules (pay-off, lacing, soldering, etc.) adopt unified mechanical interfaces and quick-change mechanisms for rapid mounting, dismounting, and function switching.
4. Process Platformization: Covers the complete process chain including aluminum foil stripping, insulation remove, soldering, and glue dispensing. Modules can be flexibly combined to match diverse product process requirements.
5. Safety Protection Standardization: Adopts unified physical guarding standards along with certified, compliant safety electrical components.
Fully Automatic CDFP High-Speed Cable Assembly Line
This state-of-the-art production line seamlessly integrates multiple stations, including automatic wire feeding & cross-wiring, UV laser aluminum foil stripping & swinging, aluminum foil remove, CO2 laser insulation stripping, insulation remove, pre-forming & final-trimming, Hot Bar soldering, an automatic clamp & fixture reflow system, and full MES integration.
Engineered for next-generation CDFP cable automation, this line utilizes high-precision servo systems and vision guidance to guarantee absolute assembly stability, significantly eliminating redundant operator movements while achieving true data-driven production.
Fully Automatic Izumi High-Speed Cable Assembly & Soldering Line
This modular, flexible automated line seamlessly integrates all processes – wire pay-off, lacing, aluminum foil stripping & remove, insulation stripping & remove, wire forming & trimming, soldering, and UV glue dispensing & curing. It is specifically engineered as a state-of-the-art automatic wire harness assembly line for the end-to-end processing of shielded/aluminum foil wire harnesses, coaxial cables, electronic lead wires, and ribbon cable assemblies.
Through a standardized platform and modular architecture, the line enables rapid changeovers, flexible manufacturing, and high equipment reuse rates—significantly boosting productivity, reducing labor dependency, and effectively conquering high-mix, low-volume market challenges.
